Aviation Stress Engineer

Responsibilities

• Perform detailed static, fatigue, and damage tolerance analysis of metallic and composite aerospace structures.
• Develop and validate Finite Element Models (FEM) for complex components and assemblies.
• Provide stress input and technical support to design and manufacturing teams throughout the product lifecycle.
• Prepare clear, high-quality stress reports and certification documentation in compliance with aerospace standards.
• Support the development of repair schemes and modifications for in-service aircraft.
• Collaborate with cross-functional teams to resolve technical challenges and optimize structural performance.
• Mentor and support junior engineers within the team (for experienced candidates).

Qualifications

• Degree in Aerospace Engineering, Mechanical Engineering, or a related discipline.
• Postgraduate qualification or internship experience in structural analysis is an advantage.

Essential skills

• Strong knowledge of structural mechanics, load paths, and failure modes.
• Proven experience with aerospace stress analysis techniques (classical hand calculations and FEM).
• Proficiency with industry-standard tools such as Nastran/Patran, HyperMesh, or equivalent.
• Familiarity with aerospace materials (metallic and composites) and manufacturing processes.
• Strong problem-solving and analytical skills.
• Excellent communication skills and ability to produce clear technical reports.

Desired skills

• Experience with fatigue and damage tolerance analysis.
• Knowledge of composite structures and failure modes.
• Familiarity with aerospace certification requirements (e.g., EASA, FAA).
• Programming or scripting skills (VBA, Python, MATLAB, MathCad) for process automation.
• Analysis of novel designs relating to future fuel sources, e.g. hydrogen, electric
• Analysis of novel designs relating to future fuel sources, e.g. hydrogen, electric
• Experience
• 10 years experience in aerospace stress analysis or structural engineering roles.
• Previous experience working with major aerospace OEMs or Tier 1 suppliers is an advantage.